EXCLUSIVE: The "lab-on-a-chip" technology built with one cent

The inexpensive lab-on-a-chip technology has the potential to enhance diagnostic capabilities around the world, especially in developing countries.

Researchers at the Stanford University School of Medicine have developed a way to produce a cheap and reusable diagnostic "lab on a chip" with the help of an ordinary inkjet printer. At a production cost of as little as 1 cent per chip, the new technology could usher in a medical diagnostics revolution. Due to inferior access to early diagnostics, the survival rate of breast cancer patients is only 40 percent in low-income nations—half the rate of such patients in developed nations. Other lethal diseases, such as malaria, tuberculosis and HIV, also have high incidence and bad patient outcomes in developing countries. Better access to cheap diagnostics could help turn this around, especially as most such equipment costs thousands of dollars. "Enabling early detection of diseases is one of the greatest opportunities we have for developing effective treatments," Esfandyarpour said. "Maybe $1 in the U.S. doesn't count that much, but somewhere in the developing world, it's a lot of money." A combination of microfluidics, electronics and inkjet printing technology, the lab on a chip is a two-part system. The first is a clear silicone microfluidic chamber for housing cells and a reusable electronic strip. The second part is a regular inkjet printer that can be used to print the electronic strip onto a flexible sheet of polyester using commercially available conductive nanoparticle ink. "We designed it to eliminate the need for clean-room facilities and trained personnel to fabricate such a device," said Esfandyarpour, an electrical engineer by training. One chip can be produced in about 20 minutes, he said. Designed as a multifunctional platform, one of its applications is that it allows users to analyze different cell types without using fluorescent or magnetic labels that are typically required to track cells. Instead, the chip separates cells based on their intrinsic electrical properties: When an electric potential is applied across the inkjet-printed strip, cells loaded into the microfluidic chamber get pulled in different directions depending on their "polarizability" in a process called dielectrophoresis. This label-free method to analyze cells greatly improves precision and cuts lengthy labeling processes. The tool is designed to handle small-volume samples for a variety of assays. The researchers showed the device can help capture single cells from a mix, isolate rare cells and count cells based on cell types. The technology has the potential to not only advance health care, but also to accelerate basic and applied research. It would allow scientists and clinicians to potentially analyze more cells in shorter time periods, manipulate stem cells to achieve efficient gene transfer and develop cost-effective ways to diagnose diseases, Esfandyarpour said. The team hopes the chip will create a transformation in how people use instruments in the lab. "I'm pretty sure it will open a window for researchers because it makes life much easier for them—just print it and use it,"